Carbery Plastics Limited is today a leading Irish and European manufacturer of rotationally moulded products. As well as manufacturing a diverse range of proprietary products, Carbery also offers a number of specialised services, with many years’ experience of working with external customers.
Clients range in scale from large multi-nationals to local start-up businesses. Carbery offers contract clients direct access to almost 4 decades of rotational moulding experience, together with industry leading technology and manufacturing processes.
With a wide range of plastic manufacturing processes available, why choose rotational moulding?
Rotationally moulded products and parts will never rust, rot or corrode and do not require painting.
A wide selection of rotational moulding grade polymers is available, with excellent chemical resistance properties.
Products formed by a combination of rotomoulding and medium density Polyethylene are durable and long lasting for the tough environs of our world.
Rotational moulding often allows multi-part products to be reduced to single-piece items, frequently reducing cost and complexity.
Rotomoulding is ideally suited to products in the early stages of a product life cycle with low to medium volume requirements.
In comparison to other plastic formation technologies such as injection moulding and extrusion, Rotomolding provides a relatively cheap tooling costs and can be modified if required post first sample.
Carbery can provide customisation in moulding (colours & textures) and post moulding operations such as welded fittings and flanges.
Rotomolding can provide constant wall thickness to ensure durability in the chosen field for all products.
Many contract moulding clients find that Carbery quickly becomes an extension of their own operations. Check out our latest case study.
Carbery have been designing products for their own range and customers’ requirements for over 40 years. Our world class manufacturing facility boosts some of the most Extensive product design and development facilities including Computer Aided Design (CAD) and Finite Element Analysis (FEA) testing;
We’ll determine the feasibility of rotational moulding for your next product or project, by discussing product requirements, application requirements and any regulatory requirements which may be applicable;
We’ll produce and develop a 3D concept and provide you with a detailed quotation;
With an extensive range of existing product moulds and moulding experience coupled with skills and expertise in prototyping, assembly and plastic welding, Carbery’s expert team can produce your design in prototype form from MDPE. This will enable the customer move forward for further market research and analysis.
Assuming our quotation is acceptable, we’ll work closely with you to conclude product development ahead of mould manufacture.
Our production facility is equipped with top class fabrication equipment and decades of tool manufacturing and maintenance experience. Our in-house team can build your tool on time, to specification and within budget.
One of the many benefits of the roto-moulding process, is that low tool modification costs ensures design changes can be implemented affordably and quickly. Additional features (e.g. metal threads, spurs. etc..), can also be integrally moulded into the part to reduce finishing and assembly costs.
Our In-house tool fabrication and maintenance facilities significantly reduce time taken bring a product to the market. Or if you prefer, we can partner with a tool manufacturer of your choice – having previously and successfully worked with tool manufacturers in Europe, the UK and Asia.
Our modern ISO9001 accredited manufacturing production facility, boosts a vast array of equipment to produce both small and large plastic products. This modern environment employing a flexible, experienced and committed workforce can product top quality product efficiently for all our customers.
We can design, build and manufacture your product all under one roof, giving unrivalled service in the rotomoulding industry.
The plant boosts Extensive post mould operations and finishing facilities to bring your product to a reality.
Carbery will even store and ship your product direct to your customer if needs be!
Given our expertise in all things plastic, we can fabricate a unique product custom to your needs, this can be a combination our existing product range with additional fittings and connections or Carbery’s team of expert welders can fabricate unique custom designed products to your exact requirements from sheet plastic.
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Carbery is experienced in working with external customers. Indeed, as a flexible, customer driven business, benefiting from a focused management team – many contract moulding clients find that Carbery quickly becomes an extension of their own operations. Allow our technical engineers to bring your new product or component idea to life.